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 FERROXCUBE
DATA SHEET
EFD15/8/5 EFD cores and accessories
Supersedes data of September 2004 2008 Sep 01
Ferroxcube
EFD cores and accessories
CORES Effective core parameters SYMBOL (I/A) Ve Ie Ae Amin m PARAMETER core factor (C1) effective volume effective length effective area minimum area mass of core half VALUE 2.27 510 34.0 15.0 12.2 1.4 UNIT mm-1 mm3 mm mm2 mm2 g
15 0.4 11 0.35 5.3 0.15 4.65 0.2 0.15
handbook, halfpage
EFD15/8/5
5.5 7.5 0.25 0.15
2.4 0.1
CBW366
Dimensions in mm.
Fig.1 EFD15/8/5 core half.
Core sets Clamping force for AL measurements, 20 5 N. GRADE 3C90 AL (nH) 63 5% 100 8% 160 10% 950 25% 3C94 63 5% 100 8% 160 10% 950 25% 3C95 3C96 3F3 1140 25% 850 25% 63 5% 100 8% 160 10% 780 25% 3F35 3F4 630 25% 63 5% 100 8% 160 10% 400 25% 3F45 2008 Sep 01 400 25% e 115 180 290 1700 115 180 290 1700 2070 1520 115 180 290 1400 1130 115 180 290 720 720 2 AIR GAP (m) 400 220 120 0 400 220 120 0 0 0 400 220 120 0 0 360 190 90 0 0 TYPE NUMBER EFD15/8/5-3C90-A63-S EFD15/8/5-3C90-A100-S EFD15/8/5-3C90-A160-S EFD15/8/5-3C90-S EFD15/8/5-3C94-A63-S EFD15/8/5-3C94-A100-S EFD15/8/5-3C94-A160-S EFD15/8/5-3C94-S EFD15/8/5-3C95-S EFD15/8/5-3C96-S EFD15/8/5-3F3-A63-S EFD15/8/5-3F3-A100-S EFD15/8/5-3F3-A160-S EFD15/8/5-3F3-S EFD15/8/5-3F35-S EFD15/8/5-3F4-A63-S EFD15/8/5-3F4-A100-S EFD15/8/5-3F4-A160-S EFD15/8/5-3F4-S EFD15/8/5-3F45-S
Ferroxcube
EFD cores and accessories
Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 C 320 320 320 340 300 315 250 f = 100 kHz; B = 100 mT; T = 100 C 0.057 0.045 - 0.035 - 0.06 f = 100 kHz; B = 200 mT; T = 25 C - - 0.28 - - - - CORE LOSS (W) at f = 100 kHz; B = 200 mT; T = 100 C - 0.28 0.27 0.22 - - - f = 400 kHz; B = 50 mT; T = 100 C - - - 0.09 0.05 0.1 -
EFD15/8/5
f = 500 kHz; B = 50 mT; T = 100 C - - - 0.19 0.06 - -
3C90 3C94 3C95 3C96 3F35 3F3 3F4
Properties of core sets under power conditions (continued) B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 C 320 320 320 340 300 315 250 250 f = 500 kHz; B = 100 mT; T = 100 C - - - - 0.5 - - - CORE LOSS (W) at f = 1 MHz; B = 30 mT; T = 100 C - - - - - - 0.15 0.12 f = 1 MHz; B = 50 mT; T = 100 C - - - - - - - 0.45 f = 3 MHz; B = 10 mT; T = 100 C - - - - - - 0.24 0.2
3C90 3C94 3C95 3C96 3F35 3F3 3F4 3F45
2008 Sep 01
3
Ferroxcube
EFD cores and accessories
COIL FORMERS General data PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION
EFD15/8/5
phenolformaldehyde (PF), glass reinforced, flame retardant in accordance with "UL 94V-0" ; UL file number E167521(M) copper-tin alloy (CuSn), Ni flash, tin (Sn) plated, see note 1 180 C, "IEC 60 085", class H "IEC 60068-2-20" , Part 2, Test Tb, method 1B, 350 C, 3.5 s "IEC 60068-2-20" , Part 2, Test Ta, method 1: 235 C, 2 s
0 10.55 0.15 0 6.95 0.1 0.1 5.58 0
3.75 0 10.4 0.15 8.85 min
8 max 7.5 max
0.1 0 4 2.63 0 0.1
13.75
3.6 3.75 0.1 11.250.1 15.2 max
9.7 0.1 O 0.6 13.75 0.1 16.7 max 0.15 1.3 0
CBW580
Dimensions in mm.
Fig.2 EFD15/8/5 coil former; 8-pins. Winding data and area product for EFD15/8/5 coil former with 8-pins NUMBER OF SECTIONS 1 Note 1. Also available with post-inserted pins. WINDING AREA (mm2) 14.8 MINIMUM WINDING WIDTH (mm) 8.85 AVERAGE LENGTH OF TURN (mm) 26.3 AREA PRODUCT Ae x Aw (mm4) 222
TYPE NUMBER
CSH-EFD15-1S-8P(1)
2008 Sep 01
4
Ferroxcube
EFD cores and accessories
COIL FORMERS General data PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION
EFD15/8/5
liquid crystal polymer (LCP), glass reinforced, flame retardant in accordance with "UL 94V-0"; UL file number E54705(M) copper-tin alloy (CuSn), nickel flash, tin (Sn) plated 155 C, "IEC 60 085", class F "IEC 60068-2-20" , Part 2, Test Tb, method 1B, 350 C, 3.5 s "IEC 60068-2-20" , Part 2, Test Ta, method 1: 235 C, 2 s
0 10.55 0.15 - 0 6.65 0.1 - 5.5+0.1 0 0 7.5- 0.15 0.2 0 2.6+0.1 3.7 0.1 - 0 0.4
0 10.4 0.15 - 9.15 min
0.5
13.75
0.3 1 18.5 0.2 1.35 min
3.8 0.3 13.75 18.5 0.2 1+0.15 0 3.75
MFW046
Dimensions in mm.
Fig.3 EFD15/8/5 coil former; 8-pins. Winding data and area product for EFD15/8/5 coil former (PCB) with 8-pins NUMBER OF SECTIONS 1 WINDING AREA (mm2) 16.7 MINIMUM WINDING WIDTH (mm) 9.15 AVERAGE LENGTH OF TURN (mm) 25.6 AREA PRODUCT Ae x Aw (mm4) 251
TYPE NUMBER
CPH-EFD15-1S-8PD-Z
2008 Sep 01
5
Ferroxcube
EFD cores and accessories
COIL FORMERS General data PARAMETER Coil former material Solder pad material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION
EFD15/8/5
liquid crystal polymer (LCP), glass reinforced, flame retardant in accordance with "UL 94V-0"; UL file number E54705 (M) copper-tin alloy (CuSn), tin (Sn) plated 155 C, "IEC 60 085", class F "IEC 60068-2-20" , Part 2, Test Tb, method 1B, 350 C, 3.5 s "IEC 60068-2-20" , Part 2, Test Ta, method 1: 235 C, 2 s
10.5 6.85 -0.2 5.4 +0.2 10.5 -0.2 8.9 min.
2.8
17 7.35 max. 2.7 -0.2 3.75 -0.2
0.4
0.8
5 10
15.1 max. 18.2 21.3 1.6 2.5
CBW499
15.1 max.
Dimensions in mm.
Fig.4 EFD15/8/5 coil former (SMD); 10-solder pads. Winding data and area product for EFD15/8/5 coil former (SMD) NUMBER OF SECTIONS 1 NUMBER OF SOLDER PADS 10 WINDING AREA (mm2) 16.0 MINIMUM WINDING WIDTH (mm) 8.9 AVERAGE LENGTH OF TURN (mm) 26 AREA PRODUCT Ae x Aw (mm4) 240
TYPE NUMBER
CPHS-EFD15-1S-10P
2008 Sep 01
6
Ferroxcube
EFD cores and accessories
COIL FORMERS General data PARAMETER Coil former material Pin material Maximum operating temperature Resistance to soldering heat Solderability SPECIFICATION
EFD15/8/5
phenolformaldehyde (PF), glass reinforced, flame retardant in accordance with "UL 94V-0" ; UL file number E41429 (M) copper-tin alloy (CuSn), tin (Sn) plated 180 C, "IEC 60 085", class H "IEC 60068-2-20" , Part 2, Test Tb, method 1B, 350 C, 3.5 s "IEC 60068-2-20" , Part 2, Test Ta, method 1: 235 C, 2 s
10.55 -0.15 6.65 -0.1 5.55 +0.1
handbook, full pagewidth
10.4 -0.15 9.25 min. 15 2.6 +0.1 3.9 -0.1
8 max.
0.3
3.75 11.25
1.5
16 18.7 max. 2
2.8
CBW498
16.7 max.
2
3.75
Dimensions in mm.
Fig.5 EFD15/8/5 coil former (SMD). Winding data and area product for EFD15/8/5 (SMD) coil former NUMBER OF SECTIONS 1 WINDING AREA (mm2) 16.7 MINIMUM WINDING WIDTH (mm) 9.25 AVERAGE LENGTH OF TURN (mm) 24.1 AREA PRODUCT Ae x Aw (mm4) 251
TYPE NUMBER
CSHS-EFD15-1S-8P-Z
2008 Sep 01
7
Ferroxcube
EFD cores and accessories
MOUNTING PARTS General data ITEM Clamp Clip REMARKS stainless steel (CrNi); clamping force 25 N stainless steel (CrNi); clamping force 12.5 N FIGURE 6 7
EFD15/8/5
TYPE NUMBER CLM-EFD15 CLI-EFD15
16.5 -0.3 13.5 12 15 0.2 12.5
handbook, full pagewidth
4
14.3 - 0.2
7 + 0.5
CBW497
Dimensions in mm.
Fig.6 Clamp: CLM-EFD15.
handbook, halfpage
5
4.5
19 13.3
MGC354
2.6
Dimensions in mm.
Fig.7 Clip: CLI-EFD15.
2008 Sep 01
8
Ferroxcube
EFD cores and accessories
DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS Preliminary specification Product specification PRODUCT STATUS Development DEFINITIONS
EFD15/8/5
This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product.
Production
DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS Prototype Design-in Preferred Support INDICATION DEFINITION These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. These products are recommended for new designs. These products are recommended for use in current designs and are available via our sales channels. These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability.
2008 Sep 01
9


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